Maryland · MD

HRSG Cleaning in Maryland

Professional dry ice blasting for HRSG systems, SCR catalyst cleaning, CO catalyst cleaning, ammonia injection grids, tube bundles, and power generation maintenance.

Dry Ice Blasting Of America delivers hrsg cleaning across Maryland — from Baltimore, Columbia, Germantown, Silver Spring out to rural plants and remote sites. Crews mobilize self-contained, work inside your maintenance or outage window, and leave no slurry or spent media behind.

HRSG Cleaning for Maryland Facilities

Heat Recovery Steam Generators (HRSGs) lose efficiency as tube bundles, fins, catalysts, and AIG nozzles foul with combustion byproducts, ammonium salts, and particulate. Dry Ice Blasting Of America provides HRSG cleaning during planned and forced outages to recover heat transfer, restore backpressure, and reduce emissions.

Our specialty crews are experienced inside HRSG cabinets, around SCR and CO catalyst banks, and on AIG grids. The dry, non-abrasive process protects delicate fin surfaces and catalyst substrates that water washes and grit blasting can damage.

In Maryland, demand for this work concentrates around Aerospace, Power Generation, and Food Manufacturing. Those plants share tight maintenance windows and equipment that cannot tolerate water or abrasives — the exact conditions dry ice blasting was developed for.

Included in scope

  • HRSG tube bundle and fin cleaning
  • SCR & CO catalyst cleaning
  • Ammonia injection grid (AIG) cleaning
  • Outage and shutdown response
  • Backpressure and heat-rate recovery
  • Emissions compliance support
Our Process

How a HRSG Cleaning in Maryland Project Runs

Every project follows the same disciplined sequence — scoped to your facility, your safety program, and your shutdown window.

  1. 1. Site Walkdown & Scope

    A specialist reviews your equipment, contaminants, access constraints, shutdown window, and safety requirements — by phone, video, or on-site walkdown.

  2. 2. Plan, Quote & Schedule

    You receive a written scope of work and quote. We coordinate JSAs, lockout/tagout, hot work, confined space, and any plant-specific safety paperwork before mobilization.

  3. 3. Mobilization

    Our crew arrives with diesel air compressors, blasting equipment, hose, PPE, CO₂ pellets, and supporting tools. Most projects are fully self-contained — no plant utilities required.

  4. 4. Cleaning & QC

    Trained operators clean in place using non-abrasive dry ice. We work in shifts to match outage windows and document progress as we go.

  5. 5. Walkthrough & Turnover

    A final walkthrough confirms results with your team. We leave the work area clean — no grit, no media, no slurry to dispose of.

Why Dry Ice Blasting

Why Facilities Choose This Method

Dry — No Water

CO₂ pellets sublimate on impact. No water intrusion into bearings, electrical components, or insulation; no drying time before restart.

Non-Abrasive

Helps protect tooling, fins, gaskets, and finished surfaces that grit blasting would profile or pit.

Non-Conductive

Suited for cleaning around electrical components when paired with proper LOTO, PPE, and clearance procedures.

No Secondary Waste

Only the removed contaminant needs to be collected. No spent blast media, no slurry, no chemical wash water.

In-Place Cleaning

Most equipment can be cleaned without disassembly — reducing labor, downtime, and re-commissioning risk.

FDA-GRAS CO₂

CO₂ is recognized by the FDA as Generally Recognized as Safe under cGMP, supporting use on food-zone equipment by trained operators.

Equipment & Surfaces We Commonly Clean

  • Conveyors, augers, and rollers
  • Motors, pumps, gearboxes
  • Robotic cells and end-of-arm tooling
  • Injection and compression molds
  • Heat exchangers and tube bundles
  • Switchgear, MCCs, transformers
  • Generators, rotors, stators
  • Turbines and inlet houses
  • Bakery ovens, mixers, fillers
  • Tanks, vessels, and structural steel
FAQ

Frequently Asked Questions

Do you provide hrsg cleaning anywhere in Maryland?

Yes. Dry Ice Blasting Of America covers all of Maryland with mobile crews. We travel to your facility with compressors, blasting equipment, CO₂ supply, and PPE, so hrsg cleaning can be performed in place at plants, substations, and processing sites statewide.

How is hrsg cleaning priced in MD?

Pricing depends on crew size, shift count, contamination severity, access, and CO₂ consumption rather than a flat square-foot rate. Most Maryland projects are quoted as a day or shift rate after a short scoping call — often from photos of the equipment. Call (866) 648-0030 for a same-day estimate.

Can the work be done without shutting down our Maryland plant?

Often, yes. Because the process is dry and non-conductive, many assets can be cleaned in place during a short line stop or between shifts instead of a full teardown. Where lockout is required for safety, we schedule the work inside your existing maintenance or outage window.

What does the crew need from us on site?

Site access, a safety orientation, and a staging spot for the compressor and CO₂. We do not need plant air, water, or process power. Ventilation and CO₂ monitoring are handled by our technicians as part of the job.

Does dry ice blasting damage equipment?

Dry ice blasting is non-abrasive. Solid CO₂ pellets are much softer than sand, walnut shell, or soda media. The cleaning action comes from thermal shock and the kinetic effect of sublimating pellets — not abrasion. When operated correctly it removes contaminants while leaving the underlying substrate intact.

Can equipment stay in place during cleaning?

Yes. The dry, non-conductive process allows most equipment to be cleaned in place — including production lines, motors, robotics, switchgear, and turbines — provided proper lockout/tagout and clearance procedures are followed.

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